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diff --git a/_log/fpm-door-lock-lp.md b/_log/fpm-door-lock-lp.md new file mode 100644 index 0000000..1be2b76 --- /dev/null +++ b/_log/fpm-door-lock-lp.md @@ -0,0 +1,60 @@ +--- +title: Fingerprint door lock (LP) +date: 2025-08-18 +layout: post +project: true +thumbnail: thumb_sm.jpg +--- + +Second iteration of the [RF door lock](../fpm-door-lock-rf). Old version worked +but drew too much quiescent current. Sensor and servo pulled 13.8mA and 4.6mA +idle. Linear regulators were a disaster. Battery didn't last 24 hours. + +<video style="max-width:100%;" controls="" poster="pcb.jpg"> + <source src="video.mp4" type="video/mp4"> +</video> + +Redesigned the PCB completely. Tossed the RF modules and the second MCU. +Connected R503 sensor directly to the ATmega328P. Sensor now mounts on door +exterior, servo attaches to interior knob, MCU stays on the back to prevent +tampering. + +<table style="border: none; width: 100%"> + <tr style="border: none;"> + <td style="border: none; width: 49.9%; background-color: transparent; text-align: center;"> + <img src="breadboard.jpg" alt="PCB" style="width: 100%"> + </td> + <td style="border: none; background-color: transparent; text-align: center;"> + <img src="pcb1.jpg" alt="Design" style="width: 100%"> + </td> + </tr> + <tr style="border: none;"> + <td colspan="2" style="border: none; background-color: transparent; text-align: center;"> + <img src="footprint.png" alt="PCB footprint" style="width: 100%"> + </td> + </tr> +</table> + +PCB specs: 2-layer, 1oz copper, 0.3mm traces (1mm for power and servo). Ground +plane on bottom layer. + +Solved idle power draw with MOSFETs. 2N7000 and NDP6020P cut power to sensor +and servo before deep sleep. Through-hole MOSFETs that switch at 3.3V are +getting harder to find. NDP6020P already obsolete. + +Replaced linear regulators with MP1584EN DC-DC buck converters. No RF, noise +isn't a big concern. Buck's pin breakout not great--wouldn't fit most +commercial dev boards. + +Squeezed more power savings from the MCU by running it at 3.3V/8MHz. Combined +with buck converters: 56% total power savings. + +Wake sequence: MCU activates sensor MOSFET, unlocks sensor over UART, scans and +matches fingerprint. Match triggers blue LED, servo MOSFET, PWM signal to +unlock. No match triggers red LED. MOSFETs off, back to sleep. + +Total power savings: 99.9% (30.6mA → 2.9μA). Verdict: Fixed. + +Commit: +[7529094](https://git.asciimx.com/fpm-door-lock/commit/?id=75290945b2fd84b3bc108fd46419ee478eaac3ca) +| Gerber: [gerber.zip](gerber.zip) |
